BOTAS; is state authority for transportation of crude oil & gas by pipeline. ANKARA / TURKEY
Turkey, www.botas.gov.tr/
Senior Completions (Commissioning) Engineer (Rotary / Stationary Equipment & Piping)
Project : BTC Crude Oil Pipe Line (Turkish section of Baku-Tbilisi-Ceyhan crude oil Pipe Line with capacities 50 MTA; 46”x1076 Km’s, 4 Pumps St, 2 Terminal On/Offshore, 51 Block Valves St.)
Client: British Petroleum (BP)
Scope: As an EPC Completions Engineer; to install commission & hand over Pump Stations - 2, 3 & 4
Main duties were but not limited to;
- Checking the sub-contractor’s mechanical installation(***) daily and notify the sub-contractors about any discrepancies found according to contract, standards, drawings, ISO, P&IDs, PFD (Process Flow Diagram) ITPs and project specifications with an end result to ensure the contractor generated a finished installation that meets project specifications and quality. Issuing a NCR if any non-conformity
- Acting as Completions Manager,
- Dealing with QA/QC problems and to ensure the safe quality of installation,
- Ensure all work is carried out in line with HSE standards and the Project practices,
- Managing the supervision in guiding and overseeing the completions work undertaken by the various construction contractors preparing systems for hand-over and hence to minimize the affects of interfaces that the commissioning contractor's/vendor’s work that meets the commissioning objectives by ensuring the commissioning contractor's activities,
- Checking vendors commissioning procedures, method statements (WMS), risk assessment (RA), write and / or add relevant points missed out by vendor also preparing procedures, WMS,
- Final checking to prepare Punch Lists & As-Build P&ID, ISO and confirming all the rotating / stationery equipment was fit for purpose to gain Mechanical Completions, and then to progress Pre-Commissioning, Commissioning, and finally start-up,
- Data assembling to GOC (certification software of BP ), checking and collating all various certification documents, drawings, certificates of conformity etc, to make sure the entire mechanical documentation was in place to ensure client satisfaction for completion & hand over,
- Completion of all cold tests of equipment and performing the line fill with crude oil and commissioning test of all equipment for Pump Stations,
- Finding solution to Engineering, Quality, Process and Operating problems together with the Engineering Management,
- Participate in and assist with the coordination of the Project's Function & Performance Test(s),
- To act as Senior Maintenance Engineer after commissioning works for all Pump (4) & Pigging (2) Stations including Block Valves (51).
(***) Pump Station Mechanical Installation consist of Gas - Engines / horizontal & vertical HP - LP Pumps / Compressors / Diesel Generator as large scale rotary equipment, Scraper Receiver -Launcher / Tanks & Vessels / Strainers as stationery equipment, piping including large diameter of Relief Valves / NRV / TCV / PCV / FCV / MOV / ESD & E/H actuating units.
Also Metering Station, F&G / Fire Fighting Sys, Water Treatment Sys, Waste Water Treatment Plant, Compressed & Instrument Air Plant, Fuel-gas System and Cooling / Heat Recovery / Hot Water & HVAC System Equipment as well as the buildings steel structure & sanitary systems.